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As the leading autoclave manufacturer in the U.S., ASC Process Systems manufactures many types of autoclaves systems for the thermal processing and bonding industries worldwide.
Inside working diameter: 30ft. (9.26M)
Outside diameter: 32ft. (9.88M)
Inside working length: 76 ft. (23.5M)
Overall length: 112 ft. (34.5M)
Vessel volume: 82,000 cu.ft.
Max temperature: 450F
Max pressure: 150 psig
Heating system: 40 million BTU/hr
Control system: CPC Level III
Weight: over 1,000,000 lbs.
Man-hours to construct: 65,000+
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Image shows length and rear-mounted cooling coil/radiator which stands 20ft (6.2M) tall.
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The autoclave was fabricated on-site in Charleston, SC. The manufacturing building was built after the autoclave shell was completed.
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Address: | ASC Process Systems 28402 Livingston Ave. Valencia, CA 91355 |
Toll Free: | (888) 833-4ASC |
Phone: | (818) 833-0088 |
Fax: | (818) 833-0080 |
ASC can field fabricate autoclaves to 30 ft. diameter and 200 ft. long. Our field capabilities are unmatched in the US and abroad.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
John Preiss, ASC’s president, retires and sells his share of the company to Dave Mason who becomes president and owner. Mason moves the company to a 10,000 sq.ft. facility in Chatsworth, CA.
ASC partners with Bell Helicopter on a government research program to develop a future-looking Proactive control system capable of anticipating future resin states and cure rates in support of the V22 Osprey development program.
ASC Process Systems is the world's leading manufacturer of autoclaves and ovens for the aerospace, composites, nuclear, and glass industries. We have been in business for more than 20 years and are the recognized leader in autoclave and control system technology.
Most major aerospace companies standardize on our products, including CPC and the Econoclave, an aerospace-grade autoclave designed to meet the needs of those who demand high-performance at low operating costs.
Browse and enjoy our web-site, which includes detailed information about our products as well as 3D-rotators, a history slide-show, and a full-featured knowledge-base engine.
CPC (Composite Processing Control) is ASC's flagship software and control system designed specifically for control of composite processes in autoclaves, ovens, presses, formers, and bond tools. Since its creation, CPC has been at the forefront of composite technology.
CPC has evolved over the last 31-years and is now the leader in the control of autoclaves and ovens. Most Tier I, II, and III aerospace companies standardize their controls on CPC. Every day, more than 1500 pieces of equipment are controlled by CPC. That's billions of dollars of composites being cured by this reliable package.
Because we've listened closely to what our customers say, CPC has grown into a huge package full of hundreds of special features and capabilities required by the industry. Our customers are our partners and we constantly update and improve CPC to meet their needs.
Even though CPC is by far the most advanced control software product on the market, the software is still very easy to use. All screens and features are designed to maximize usability and increase operator efficiency. ASC takes great care to keep software operations as quickly as possible in order to reduce overall equipment cycle-time.
CPC is designed as a client-server package with proven reliability in the field. It is unacceptable to ASC and to our customers to have control applications that locks-up, and that is why CPC is designed and tested to meet stringent up-time specifications. Many of our CPC systems have been controlling multiple pieces of equipment for dozens of years without any major trouble incident. The up-time of CPC is far better than any other competitive product.
CPC can concurrently control more as many as 20 pieces of equipment. This allows one PC or a dual-PC system to concurrently operate autoclaves, ovens, presses, and any other type of equipment in your production or laboratory area. This multi-equipment capability reduces the per-equipment cost of the system. No other software package has this capability or offers this feature.
CPC supports 100% redundancy of operations and data by means of a second PC. In a CPC Level II system, two PCs are used for primary and backup control of the equipment. In the highly unlikely event of primary PC failure, the backup PC will take control and continue the run(s) bumpless. The backup PC will also have a complete backup copy of the data up until and after the primary PC failure. During normal operation, both PCs can be utilized for viewing and/or operation.
ASC is the leader in the design and implementation of advanced controls for the curing and bonding of composites in autoclaves and ovens. The CPC software contains hundreds of options designed specifically to enhance the part quality. These include advanced recipe control, control by part temperature, control by part gradient, control by load gradient, exotherm control, material modeling to determine viscosity, Tg, and other material properties, pro-active control, and many others. No other product has all of these modeling features.
CPC has an extensive reporting capability that is far more powerful and flexible than those provided with other packages. You can select specific runs by database query and view and/or print trend date in color plot format, numeric logs, quality control reports, pass/fail reports, message logs, and a host of other formats. On-screen zooming and panning on the trend view are also supported.
CPC includes a revolutionary capability called the "Quality Card System". Each quality card is configured by the customer's quality engineer or specialist and serves as an automatic quality analysis agent. After a cure cycle is complete, CPC will access the quality card's analysis instructions and automatically scan all relevant run and part data to assure strict compliance. Because each card has a different set of quality conditions and requirements, you can buy off different parts with different cards - even in the same run.
CPC is the only package capable of being viewed and control by multiple PCs on the customers' network. Unlike other competing products that utilize PC-Anywhere to "take control" of the equipment PC, CPC allows concurrent operation and viewing of the process by operators, engineers, QA/QC personnel, and managers on the network. As many as 20 concurrent clients are supported.
CPC provides a host of multimedia features, including video maintenance training, drill-down maintenance images, part pictures, part diagrams, video chat, and email, and other useful control features. These features allow ASC to build maintenance screens that provide images of each component on the equipment (ie. valve, motor, etc.), video of calibration and maintenance procedures for the components, and links to the on-line or on-PC product documentation. See sample screens.
Because of its multi-equipment features, CPC control systems can be expanded to control other equipment in the future. Many companies add other equipment from year to year and never have to purchase another system. No other company offers this advantage.
CPC has a built-in screen builder that is used by ASC's engineers and customers to customize the exact look and feel of the system. On installation, you can request additional screens and display features, and we won't charge you anything for it. No other product can match CPC's screen building capabilities.
CPC is maintained and updated monthly to provide the most up to date features and capabilities requested by our users. Go to the Support section of this site and select the Documents & Downloads tab to locate and read about current CPC updates.