Econoclave EC13x65

Econoclave® Model: EC13x65

  • The Econoclave is an energy efficient composites bonding autoclave
  • The Econoclave is an high performace composite curing autoclave
  • The Econoclave is an energy efficient aerospace autoclave
  • The Econoclave is an high performace aerospace autoclave

The Econoclave ® 13X65 is a great composite autoclave for medium to large sized production parts.   It provides usable diameter of 156” (3,962 mm) and a working length of 780” (19,812mm). You can choose from standard models which provide maximum operating temperatures of 450°F and 800°F and maximum operating pressures of 150 psi and 200 psi.    

Note: If you require higher operating conditions, ASC can configure a non-standard model.

  • Working diameter of 156” (3,962 mm) and a working length of 780” (19,812mm). 
  • Aerospace-grade autoclave, designed for composite bonding and curing.
  • Fully-integrated and 100% factory tested prior to shipping.  Control system, power system, vacuum system, cooling tank (optional), and other auxiliaries are plumbed, wired, and tested at ASC’s factory.
  • Pressure vessel designed to stringent ASME Division I, Section VIII requirements.
  • Hydraulically operated quick-opening door using ASC’s all-forged, 3-piece ring technology and multi-redundant door locking safety system provides mechanical, pneumatic, and electrical interlock.
  • CPC (Composite Processing Control) system, the most popular controls package in the world for composite curing.
  • Econoclave ® eco-friendly design results in a smaller vessel and 20% energy and nitrogen savings versus a conventional autoclave.
  • High-capacity circulation fan for high air speeds, improved temperature uniformity, and excellent heat-transfer to part and tooling loads.
  • Front and rear H-Slot ® flow adjustment technology for superior flow and temperature uniformity.  
  • High-capacity modular heater designed with sheathed inconel heating elements for long-life.
  • Internal stainless-steel cooling exchanger for excellent cooling performance. 
  • Control valve package for pressure, cooling, and vacuum control.  Featuring stainless-steel control valves, proportional actuation, and high reliability.
  • High-capacity vacuum source lines with PC-controlled Vacuum/Vent valves for automated selection, isolation, and leak-testing.   
    • Each line includes a manual isolation valve and resin filter traps with manual drain.
    • Stainless-steel tubing 
  • Vacuum probe lines for vacuum bag monitoring
  • Stainless-steel tubing 
  • Vacuum transducer for accurate bag vacuum recording and alarming.
  • Proprietary sheet metal retaining requiring no fasteners, screws, or rivets to create future F.O.D. issues.
 
options01

VS - Vessel design and construction code

Although many countries accept the ASME Division I, Section VIII pressure vessel standard, there are cases where an alternate pressure vessel code will be required. In these cases, there will be additional costs that are required for authorized inspection services.

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options01

PW - Power, voltage, frequency selection

Although the standard Econoclave autoclave is designed for 480 volt / 3phase service and 24 volt control power, we can design it to accommodate any international voltage and frequency requirement.

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options01

CL - Cooling system options

The autoclave utilizes water for auxiliary cooling requirements (ie. fan motor capsule) and for main cooling requirements. Some customers prefer to utilize their own water delivery system, however the majority of Econoclave buyers prefer that ASC provide an integrated cooling system for the equipment.

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options01

VP - Vacuum pumps

While some customers prefer to use in-house vacuum systems to supply vacuum to the Econoclave, most prefer that a dedicated pump or pumps be provided on the Econoclave skid.

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options01

VR - Controlled vacuum receiver system

Many composite applications require full vacuum during and or at the beginning of the cure cycle. In these cases, there is little need to control the level of the vacuum to the parts. However, for high-temperature polyimids and honeycomb reinforced parts, there is often the need to provide partial vacuum (ie. -10"Hg) to the parts. In these cases you will need to have a controlled vacuum receiver.

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options01

VT - VacTrap ™ chilled resin traps

For composite curing applications with high volatile content (ie. high-temperature polyimides), we recommend chilled VacTrap ™ assemblies instead of the conventional ambient temperature filter traps. The VacTrap will be much more effective condensing volatiles and solvents during high-temperature curing operations.

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options01

PG - Purge system with oxygen monitoring

Most composite autoclaves utilize nitrogen as the pressurization media. After a cure cycle, there is a need to purge the nitrogen from the autoclave and bring in fresh breathable air prior to allowing personnel to enter the autoclave.

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options01

CT - Floor and autoclave carts

ASC manufactures a wide variety of carts for autoclaves and oven applications.

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options01

BG - Pit transfer bridge

For large autoclaves that are mounted in pits, you will need to purchase a bridge system which spans from the shop floor to the autoclave. (see photo above).

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options01

TR - Transportation of Econoclave to your facility

Although many customers arrange and procure their own transportation, ASC can quote transportation of your Econoclave from ASC’s plant to your facility.

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options01

RG - Offload and Rigging of the Econoclave at your facility

Many customers prefer to handle rigging with their preferred local contractors, however on turnkey projects and on larger Econoclave deliveries, customers often select the ASC rigging option in order to provide a sole-source responsibility for the effort.

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options01

IN - Installation of the Econoclave at your facility

While Econoclaves are easy to install, most customers still prefer that ASC install the autoclave at their facility. There are a couple of installation options that you might want to consider.

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options01

ST- Startup and training by an ASC field engineer

This option provides all costs for an ASC field engineer to travel to your facility to perform startup of the equipment/control system and training of your personnel. The option includes all costs of on-site engineering labor, air fare, travel time, rental car, hotel, and subsistence costs.

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MODEL # EC13x65-150P500F - TECHNICAL SPECIFICATIONS
Interior DimensionsSpecificationsSee Notes ( Show all / Hide all )

Interior Dimensions

Specifications

See Notes

  • Working diameter (excluding floor)
  • Working length (front of floor to rear H-slot panel)
  • Floor to Ceiling (at vertical position, +/- 12mm)
  • Shop floor to Autoclave floor
  • 156” (3,962 mm)
  • 780” (19,812mm)
  • 142” (3,606 mm)
  • 48” (1,219. mm)
 
Exterior Dimensions  
  • Overall width with door closed
  • Overall width with door open
  • Overall length with door closed
  • Overall length with door open
  • Overall height
  • 186" (4,724 mm)
  • 222" (5,638 mm)
  • 1,054" (26,771 mm)
  • 1,188" (30,175 mm)
  • 210" (5,334 mm)
  • Note 1,2,3
  • Note 1,2,3
  • Note 1,3
  • Note 1,3
  • Note 1
Temperature Capability  
  • Maximum interior working temperature
  • Maximum heating rate (average air)
  • Maximum cooling rate (average air)
  • Thermal load during test
  • Temperature uniformity at steady state
  • External shell temperature at maximum temperature
  • 500 °F (260 °C)
  • 10 °F/min (5.5 °C/min)
  • 10 °F/min (5.5 °C/min)
  • 35,000 lbs (11,339 kg) steel)
  • +/- 5 °F (+/- 2.8 °C)
  • <140° (60 °C)
  • Note 7
  • Note 8
  • Note 9
  • Note 10
Pressure Capability  
  • Maximum normal working pressure
  • Maximum vessel design pressure (MAWP)
  • Maximum pressurization rate (average)
  • Maximum depressurization rate (average)
  • 150 psig (10.3 bar)
  • 165 psig (11.3 bar)
  • 10 psi/min ( .69 bar/min)
  • 10 psi/min ( .69 bar/min)
  • Note 11
  • Note 12
  • Note 12
Vessel  
  • Pressure vessel fabrication
  • Door closure
  • ASME or option PED, carbon steel
  • Quick-opening, Hydraulic
  • Note 5
Interior fabrication 
  • Internal insulation
  • Sheet metal
  • Sheet metal retention
  • Rail type and max loading
  • Floor loading
  • 4” ceramic fiber
  • 18 GA Aluminized steel
  • Screw-less capture system
  • Inverted angle, 25,000 lbs (11,339 kg) on 4 wheels
  • 120,000 lbs (54,431 kg)
Air-circulation System 
  • Fan Motor
  • Air Velocity
  • H-Slot ® Flow Adjustment System
  • 300HP (220kw)
  • 250 ft/min (76 m/min)
  • Front and Rear
Heating System 
  • Heater (Electric)
  • Heating Control

  • Heater (Natural Gas)
  • Electric Option: 1227 KW, 7 bank, inconel sheathed
  • Proportional SSR with backup contactor

  • Natural Gas Option: 870 Btu/h
Cooling System 
  • Cooling coil
  • Main cooling valve
  • Trim and air valves
  • Coil drain system
  • Multi-row 5/8” finned tubing, stainless-steel
  • 1” (25mm), solenoid actuated
  • ½” (12mm), solenoid actuated
  • Air-assisted coil purge
Pressurization System 
  • Pressure transducer
  • Pressure gauge
  • Inlet valve
  • Exhaust valve
  • Silencer
  • Manual exhaust valve
  • 0-200 psig, ¼% FS accuracy
  • At door, 4-½” dial, 0-200 psig, ¼% accuracy
  • 1” (25mm), electro-pneumatic
  • 1” (12mm), electro-pneumatic
  • Yes
  • ½”
Vacuum  
  • Vacuum Source Line Quantity
  • Vacuum Source Line Size
  • Computer-controlled valves on each line
  • Resin filter trap
  • Vacuum Probe Line Quantity
  • Vacuum Probe Line Size
  • 40
  • ½” npt
  • VAC and VENT
  • Yes
  • 40
  • ¼" npt
  • Note 15
  • Note 15
Thermocouples  
  • Thermocouple type
  • Air temperature thermocouples
  • Part temperature thermocouples
  • Hi-Limit safety thermocouple
  • J or K
  • 1
  • 80
  • 1
  • Note 15
  • Note 15,16
  • Note 15
Control System 
  • Primary Controller
  • Control Software
  • PLC and control hardware
  • Report Printer
  • Electrical enclosures
  • PC enclosure
  • Computer, Dell Optiplex
  • CPC - Composite Processing Control
  • Allen Bradley CompactLogix
  • HP Color Deskjet 6940 (or equiv)
  • One, Nema-12, housing control and power
  • None. PC on integrated shelf.
Power System 
  • Primary power
  • Control power
  • Full load amps
  • 480V / 3PH / 60Hz
  • 120V / 1PH / 60Hz
  • 120A
  • Note 17
  • Note 17
  • Note 13
Weight 
  • Approximate shipping weight
  • 300,000lbs. or 136,077 kg
 
 
 
 
 
 
 
 
ECONOCLAVE REQUEST FORM

City, State, and Country where autoclave will be installed

WHEN DO YOU EXPECT TO MAKE A DECISION?
WHAT TYPE OF QUOTATION ARE YOU LOOKING FOR?

Please send me a quotation for the following autoclave

ECONOCLAVE MODEL # EC13X65 - 13 ft. Diameter X 65 ft. Length

MAX OPERATING CONDITIONS:

150 psig (10.3 bar) @ 450°F (232 °C)

200 psig (13.8 bar) @ 800°F (426 °C)

Non-standard; °F ( °C) @ Pressure psig ( bar)

AVAILABLE OPTIONS

Please check the options you would like quoted.

VS - Alternate pressure vessel code. Learn more...

PW - Alternate primary and control power. Learn more...

CL - Cooling system options. Learn more...

VP - Vacuum pumps. Learn more...

CT - Floor and autoclave load carts. Learn more...

IN - Installation of Econoclave at my facility. Learn more...

ADDITIONAL COMMENTS

  • EC13X65 1EC13X65 Enconoclave
  • EC13X65 3EC13X65 Enconoclave
  • EC13X65 2EC13X65 Enconoclave
  • EC13X65 4EC13X65 Enconoclave
 
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  • BRAZIL
  • CHINA
  • FRANCE
  • GERMANY
  • ITALY
  • JAPAN
  • LATIN AMERICA
  • RUSSIA
  • SOUTH KOREA
  • SPAIN
  • UK
  • USA